Quality_Control_Instrumentation_Electrical_Civil_Mechical_Syllabus

Instrumentation QA/QC:

• Roles and Responsibilities of QA / QC Engineer – E & I
• Introduction to ISO 9001 . ISO 9004 , ISO 14000. ISO 19011
• International Codes and Standards
• Instrument Symbols
• Types of Instruments
• Types of Control Valves
• Process Flow Diagram ( PFD ) Piping and Instrument Diagram ( P & ID ) and Isometric Drawing etc.
• Control Loops and Control Systems
• Instrument Installation and Testing
• Checking the instrument loop wiring
• Receiving Inspection , In process Inspection & Final Inspection
• Control of Nonconforming of Items / Products
• Calibration of Monitoring & Measuring Equipment
• Preparation of Project Quality Plan
• Preparation of Inspection Test Plans – ITPs
• Preparation of QC Procedures
• Verification of calibration certificates and Inspection Reports
• Preparation of Construction Check Sheets, Red-line drawing and As Built drawings
• Inspection of impulse tube, airline pneumatic air header as per hook-up, P &ID, Inspection of pressure testing /leak test of all pneumatic lines, impulse lines.
• Inspection & testing of Instrument/ Pneumatic HookUps: Cable Routing, Laying, Glanding Termination & Grounding
• Insulation Resistance & Continuity tests.
• Preparation of MEI Certificate, Energization Notice, Punch-list and System acceptance certificate
• Final QA / QC Documentation
• 
  

Electrical QA/QC:

• Electrical Engineer QA/QC Introduction of Industrie
• About the standard in industries(IS,IEC,IEEE, NFPA, NEMA, NEC, ANSI)
• Switchyards
• Oil gas plant
• Construction
• Manufacturing industires
• Power plants
• Oil refinery
• Project quality control requirements
• Plans development requirements for review
• Conformance to cad standards
• Plans reviews
• Design documentation requirements
• Quality control responsibilities
• Quality control reviews
• Design review requirements of Electrical apparatus
• Phase reviews Electrical Engineering
• Review process of Plant
• Review reports of Electrical Equipment
• Checking of Electrical drawings Module-4 right-of-way, constructability, and bidability reviews
• Right-of-way reviews
• Constructibility review
• Bidability review
• Method of documentation of comments, coordination and responses
• Documentation of comments and responses
• Requests for changes to the scope
• Quality assurance
• QA of consultant projects
• reviews of consultant designs electrical Basis
• Process improvement Oil and Gas
• Audit
• Management review
• Internal and external project audit
• Audit scheduling
• Audit planning
• Audit personnel
• Audit reporting
• Audit follow-up
• 
  

• Mechanical QA/QC:

  • Introduction
  • Terms and Definition
  • Welding Positions
  • Factors affecting the welding process
  • Welding Symbols
  • Defectology
  • Welding Defects and Imperfection
  • Casting Defects
  • Forming Defects
  • Fracture Mechanism-Ductile/Brittle/Fatique
  • Introduction to welding process and its parameters
  • Fusion arc welding process
  • Shielded metal arc welding (SMAW/MMA)
  • Tungsten inert gas welding (TIG/GTAW)
  • Gas metal arc welding (GMAW)-MIG/MAG/FCAW
  • Submerged arc welding
  • Thermal welding and cutting process
  • Weld Metallurgy
  • Materials-Type/Composition/Structure and Properties
  • Alloys-Alloys and its characteristics
  • Steels and its alloys
  • Weld ability of steel
  • Defects affecting Weld ability of steel
  • Destructive testing of materials and welds
  • Heat Treatments
  • Stress and Distortion
  • Calibration and Safety
  • Productivity
  • QC Documentation – WPS/PQR/WQT/ITP

Civil QA/QC:

• Introduction to QA/QC
• Definition of Quality
• Parameters of Quality assurance & Quality control
• Role of QA/QC Engineer
• Daily inspection
• Co-ordination of construction site
• Quality Management System
• QA/QC documents
• Non-conformance, Project Quality plan
• Quality tests at Construction Sites
• Tests on building materials – Cement, Concrete, Aggregates, Bricks, Soil, Bitumen, Refractory, Marble / Granite, Steel, Wood, paint
• Non-destructive testing (NDT) on Concrete – Introduction to NDT, Strength Estimation, Corrosion assessment, Methods of survey and case studies
• Non-destructive testing (NDT) on Steel Structures – Liquid penetrant testing, Magnetic particle testing,
• Radiographic testing, Ultrasonic testing, Visual testing
• List of ‘Codes’ for Civil Construction work
• IS codes – Concrete work, Cement, Water, Bricks, Steel rebars
• ASTM, BSI, ISO, ASI, ACI, – Non-destructive tests and determination of properties of Concerte
• Introduction to Health & Safety in Construction
• Essentials of achieving healthy and safe construction site
• Identify hazards and control risks
• Preparing for work
• Planning and Organising the work
• Notifying to HSE
• Setting up the site
• Site access and Welfare facilities
• Emergency procedures and First aid
• Site rules
• Construction phase
• Site Management
• Safe movement of goods
• Occupational health risks
• Monitoring and reviewing
• Health & Safety management
• Work Regulations
• Risk Assessment
• Organisational set up & construction procedures
• Preparation of reports