Tuesday, 11 September 2018

RLI Syllabus 7


1.7      Subject Title               :            SAFETY IN CHEMICAL INDUSTRY

DETAILED CONTENTS       :           SUBJECT   1.7


Marks
Hours
CHAPTER-1
1.1       U.N and other classification of chemicals.

1.1.1    Safety  in chemical  industry,

1.1.2    Criteria for  siting  and  layout  of
              chemical plants,

1.1.3    Instrumentation for safe plant operations.



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CHAPTER-2
2.1       Hazard in Unit Processes and Unit Operations,

2.1.1    Control, precautions and prevention,
specific safety measures for certain chemical industry like fertiliser, insecticide, pesticides-chloro-alkali, explosives, polymer plants.

2.1.2    Sampling technique for toxic and flammables, pharmaceuticals, petro-chemical etc.




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CHAPTER-3
3.1       Precautions in the process and operations involving explosives, flammables, toxic substances, dusts, gases, vapour cloud formations and combating.

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CHAPTER-4
4.1       Receiving, Storing and Handling. 

4.2       Chemicals Compatibility Considerations.

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CHAPTER-5
5.1       Transportation of Chemicals.

5.2      Safety Precautions for transporting hazardous / toxic / flammable /explosive/ radioactive substances by all modes.


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CHAPTER-6
6.1       Transfer of chemicals by pipelines within and outside installations, above and under ground and submarines.

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CHAPTER-7
7.1       Colour  coding  identification  of  contents.

7.2      Safety Precautions for working on
pipelines, safe entry procedures to confined
spaces including reaction vessels.

7.3     Safe procedure of start up and shut  down
          procedures.

7.4      Safety in  preventive and emergency
maintenance  operations.


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CHAPTER-8

8.1       Use of Material Safety Data Sheets.
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CHAPTER-9

9.1       Work permit system. Confined space, hot work etc.
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CHAPTER-10
10.1     Fire & Explosion:
       
10.1.1*Chemistry of fire, Factors contributing towards fire, Classification of fires. Common causes of industrial fires. 

10.2     Determination of fire load. Design of building plant, exits, etc. for fire safety and Fire resistance of building materials. 
           
10.3     Prevention of fire. Portable extinguishers. Water systems. Carbon-dioxide systems. Foam extinguisher system. Dry chemical    Extinguishing systems.

10.4     Special Industrial fire detection and alarms. Sprinkler systems.

10.5     Special safety precautionary measures for control of fire and explosion in handling/processing flammable liquids, gases, vapors, mists and dusts etc.  BLEVE (Boiling liquids explosion/fighting fires involving pesticides.

10.6  Fire emergency action plan.  Deflegration and detonation.






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CHAPTER-11
11.1     Assessment  of  fire  explosion  and  toxicity  index, Dow  &   Mond,   dispersion, Probability analysis, modeling.

11.2     Pressure vessels fired and unfired, codes of practices governing their safety.



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CHAPTER-12

12.1     Assessment of reliability of vessels, test checks.
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CHAPTER-13
13.1     Inspection  techniques  for plants, reaction vessels, check  list  for routine inspection, checklist for specific maintenance and break down.

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CHAPTER-14
14.1     Corrosion and erosion, location, causes, inspection and prevention
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