Instrumentation QA/QC:
- Roles and Responsibilities of QA / QC Engineer – E & I
- Introduction to ISO 9001 . ISO 9004 , ISO 14000. ISO 19011
- International Codes and Standards
- Instrument Symbols
- Types of Instruments
- Types of Control Valves
- Process Flow Diagram ( PFD ) Piping and Instrument Diagram ( P & ID ) and Isometric Drawing etc.
- Control Loops and Control Systems
- Instrument Installation and Testing
- Checking the instrument loop wiring
- Receiving Inspection , In process Inspection & Final Inspection
- Control of Nonconforming of Items / Products
- Calibration of Monitoring & Measuring Equipment
- Preparation of Project Quality Plan
- Preparation of Inspection Test Plans – ITPs
- Preparation of QC Procedures
- Verification of calibration certificates and Inspection Reports
- Preparation of Construction Check Sheets, Red-line drawing and As Built drawings
- Inspection of impulse tube, airline pneumatic air header as per hook-up, P &ID, Inspection of pressure testing /leak test of all pneumatic lines, impulse lines.
- Inspection & testing of Instrument/ Pneumatic HookUps: Cable Routing, Laying, Glanding Termination & Grounding
- Insulation Resistance & Continuity tests.
- Preparation of MEI Certificate, Energization Notice, Punch-list and System acceptance certificate
- Final QA / QC Documentation
Electrical QA/QC:
- Electrical Engineer QA/QC Introduction of Industrie
- About the standard in industries(IS,IEC,IEEE, NFPA, NEMA, NEC, ANSI)
- Switchyards
- Oil gas plant
- Construction
- Manufacturing industires
- Power plants
- Oil refinery
- Project quality control requirements
- Plans development requirements for review
- Conformance to cad standards
- Plans reviews
- Design documentation requirements
- Quality control responsibilities
- Quality control reviews
- Design review requirements of Electrical apparatus
- Phase reviews Electrical Engineering
- Review process of Plant
- Review reports of Electrical Equipment
- Checking of Electrical drawings Module-4 right-of-way, constructability, and bidability reviews
- Right-of-way reviews
- Constructibility review
- Bidability review
- Method of documentation of comments, coordination and responses
- Documentation of comments and responses
- Requests for changes to the scope
- Quality assurance
- QA of consultant projects
- reviews of consultant designs electrical Basis
- Process improvement Oil and Gas
- Audit
- Management review
- Internal and external project audit
- Audit scheduling
- Audit planning
- Audit personnel
- Audit reporting
- Audit follow-up
Mechanical QA/QC:
- Introduction
- Terms and Definition
- Welding Positions
- Factors affecting the welding process
- Welding Symbols
- Defectology
- Welding Defects and Imperfection
- Casting Defects
- Forming Defects
- Fracture Mechanism-Ductile/Brittle/Fatique
- Introduction to welding process and its parameters
- Fusion arc welding process
- Shielded metal arc welding (SMAW/MMA)
- Tungsten inert gas welding (TIG/GTAW)
- Gas metal arc welding (GMAW)-MIG/MAG/FCAW
- Submerged arc welding
- Thermal welding and cutting process
- Weld Metallurgy
- Materials-Type/Composition/Structure and Properties
- Alloys-Alloys and its characteristics
- Steels and its alloys
- Weld ability of steel
- Defects affecting Weld ability of steel
- Destructive testing of materials and welds
- Heat Treatments
- Stress and Distortion
- Calibration and Safety
- Productivity
- QC Documentation – WPS/PQR/WQT/ITP
Civil QA/QC:
- Introduction to QA/QC
- Definition of Quality
- Parameters of Quality assurance & Quality control
- Role of QA/QC Engineer
- Daily inspection
- Co-ordination of construction site
- Quality Management System
- QA/QC documents
- Non-conformance, Project Quality plan
- Quality tests at Construction Sites
- Tests on building materials – Cement, Concrete, Aggregates, Bricks, Soil, Bitumen, Refractory, Marble / Granite, Steel, Wood, paint
- Non-destructive testing (NDT) on Concrete – Introduction to NDT, Strength Estimation, Corrosion assessment, Methods of survey and case studies
- Non-destructive testing (NDT) on Steel Structures – Liquid penetrant testing, Magnetic particle testing,
- Radiographic testing, Ultrasonic testing, Visual testing
- List of ‘Codes’ for Civil Construction work
- IS codes – Concrete work, Cement, Water, Bricks, Steel rebars
- ASTM, BSI, ISO, ASI, ACI, – Non-destructive tests and determination of properties of Concerte
- Introduction to Health & Safety in Construction
- Essentials of achieving healthy and safe construction site
- Identify hazards and control risks
- Preparing for work
- Planning and Organising the work
- Notifying to HSE
- Setting up the site
- Site access and Welfare facilities
- Emergency procedures and First aid
- Site rules
- Construction phase
- Site Management
- Safe movement of goods
- Occupational health risks
- Monitoring and reviewing
- Health & Safety management
- Work Regulations
- Risk Assessment
- Organisational set up & construction procedures
- Preparation of reports
